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Safety

 

We provide services to establish compliance with State and Federal regulations and assist in the development of operational procedures and policies.

 

Service areas

 

Confined Space

Contractor Induction and Management

Job Safety Analysis

Lockout / tagout

Manual Handling

OHS Management

Personal Protective Equipment

Permit Systems

Plant Safety

Procedural development

Risk Assessment - Qualitative / Quantitative

Safe Operating Procedures

Signage

Trenching

Visitor Induction

Working at Height

 

Other Service areas

 

Confined Space

 

Legislation / Guidelines

Victorian Occupational Health and Safety (Confined Space) Regulations

Occupational Health and Safety (Commonwealth Employment) (National Standards) Regulations

Australian Standard AS2865 Safe Working in a Confined Space

HB213 Guidelines for Working in a Confined Space

Methodology

Hazard identification – identify confined spaces in accordance with regulatory specifications, signpost and document

Risk assessment – identify the risk associated with hazards such as airborne contaminants, oxygen levels, explosive atmospheres, mechanical injury, electrical safety, noise, engulfment, manual handling, biological hazards and provide control options

Generate management policy and entry permit

Training – provide information on hazards and potential outcomes, detail entry procedures, rescue operations, roles of staff / standby persons / permit officer

Equipment

Zellweger Impact Pro 4 gas monitor

Zellweger Enforcer gas calibration unit

Examples

Development of management program, entry permit and training at research facility (> 120 confined spaces)

Gas assessments for entry – pits and ships holds

Management program, modification of entry permit and provision of training program – automotive parts manufacturer (> 50 confined spaces)

 

 

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Contractor Induction and Management

 

Methodology 

Develop program:

Identify and document core safety issues: permits, licensing,                                   training, security

Identify contractor service area requirements                

Develop induction and management package:

Contractor Checklist; identifies job requirements; licences and certificates, training, insurance, security (police check), equipment, site OHS requirements (permits, access to site areas)

Job Safety Analysis: outlines job step, hazards, controls and responsible persons (required for every contacting job)

Permit to Work: provides authority to conduct specified work, identifies work requirements (permits, isolations, plant status), contractor licences or certificates, work directions (required for every contacting job with sign on and sign off requirements)

Site Safety Induction –hard or electronic copy of contractor induction notes and questionnaire

Safety Handbook – pocket sized handbook for Contractors, outlines key OHS requirements i.e. emergency response, permit system, tag system, key contacts, site hazards, signposting

Contractor Identification Card – identifies contactor and supervisor                  

Examples

Program development for a research facility undergoing a 3 year $20 million upgrade incorporating approximately 150 contractor inductions per year. Unsupervised contractor access require to areas ranging from low security (grounds) to high security (level 4 biohazard laboratories). Access, quarantine and security considerations involved in the management process. The Contractor induction program addressed issues such as site operation, safety management, work practices (permit system, tagout / lockout), and emergency response through hard copy notes, a contactor handbook, JSA and a Permit to Work. Contractors were managed by Permit Officers through inductions, the Permit to Work and JSAs.

 

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Job Safety Analysis

 

Legislation / Guidelines

WorkCover Website: http://www.workcover.vic.gov.au/vwa/home.nsf/pages/so_construction_safety_jsa

Methodology

Identify application

Develop proforma and management system; assess requirement for sign on, authorisation

Institute training program

Examples

Institution of program for the management of contractors and one off operations at construction site. SOPs used for routine activities.

 

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Lockout / tagout

 

Legislation / Guidelines

HV Code of Practice - Code of Practice on Electrical Safety for Work on or near High Voltage Electrical Apparatus (the Blue Book)

Worksafe Victoria – Lock out and tagging out of plant

OHSA Fact Sheet – Lockout / Tagout

Methodology

Identify hazardous energy sources

Assess isolation requirements

Identify security requirements (isolation by Permit Officers only / isolations by general staff)

Develop tag and lock system and document management procedures

Provide Permit Officer and Staff training

Institute program

Examples

Consolidation and management of systems at a research facility and an automotive components manufacturing plant. Training and assessment of staff and Permit Officers.

 

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Manual Handling

 

Legislation / Guidelines

Occupational Health and Safety (Manual Handing) Regulations

Code of Practice – Manual Handling

Methodology

Identify hazardous manual handling

Assess risk

Control risk

Examples

Assessment at a Milk processing facility

 

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OHS Management

 

Short term management of facilities and programs

Part time or full time placements

Examples

12 month full time OHS management position at Commonwealth Facility

 

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Permit Systems

 

Legislation / Guidelines

Occupational Health and Safety (Confined Space) Regulations

HV Code of Practice - Code of Practice on Electrical Safety for Work on or near High Voltage Electrical Apparatus (the Blue Book)

Worksafe Victoria – Lock out and tagging out of plant

OHSA Fact Sheet – Lockout / Tagout

Methodology

Identify access and isolations requirements i.e. entry to confined spaces, isolation of hazardous energy sources

Identify security requirements (isolation by Permit Officers only / isolations by general staff)

Develop permit proformas, tag and lock system and document management procedures

Consider requirements for sign on, sign off and authorisation

Provide Permit Officer and Staff training

Institute program

Examples

Development of permit system for Engineering Group of Research facility incorporating 8 permits (permit to work, confined space entry, roof access (heights), trenching, hot work, access (high energy), vicinity, sanction for testing, statement of condition of apparatus or plant) and 5 tags (personal danger, out of service, access permit, test in progress, caution).

 

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Personal Protective Equipment

 

Legislation / Guidelines

Australian Standard AS 1336 Recommended practices for Occupational Eye Protection

Australian Standard AS 1715 Selection, use and maintenance of Respiratory Protection Devices

Australian Standard AS 1716 Respiratory Protection Devices

Australian Standard AS 1800 Occupational Protective Helmets - selection care and use

Australian Standard AS 2161 Occupational Protective Gloves

Examples

Provision of advice for the selection of appropriate respiratory and glove protection

 

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Plant safety

 

Legislation / Guidelines

Occupational Health and Safety (Plant) Regulations

Code of Practice for Plant

Methodology

Develop assessment proforma

Identify Plant as defined by the regulations

Conduct audit and risk assessment

Provide control recommendations

Examples

Assessment at a milk processing plant (> 100 assessments) and a research facility (> 200 assessments)

 

 

 

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Procedural development

 

Methodology

Review process requirements

Identify legislative requirements

Assess exposure potential and risk

Identify controls

Develop draft and circulate to stakeholders

Train staff

Examples

Procedure for access to gas contaminated areas

Access procedures to restricted spaces / hazardous work areas

 

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Risk assessment – qualitative / quantitative

 

Qualitative

 

Methodology

Review of Legislative requirements, Codes of Practice, Australian Standards, toxicology, MSDSs

Examples

Lead process review

Toxicological review of ingredients and provision of handling recommendations

Interpretation of MSDS

 

Quantitative

 

Legislation / Guidelines

Australian New Zealand Standard AS4360 Risk Management

HB 436 Risk Management Guidelines

Methodology

Develop risk criteria and definitions; hazard, exposure, probability, consequence, likelihood, risk, inherent risk, control effect, control cost, annual injury rate, injury severity, residual risk, payback period

Assess hazards and control effectiveness on the basis of risk reduction/cost or priority (dollar savings due to risk reduction or payback period to recoup control cost)

Examples

Rank control options for gas asphyxiation hazards involving 7 supply areas/systems involving up to 9 different control strategies   with costs ranging from $500 to $203,000.

 

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Safe Operating Procedures (SOPs)

           

Methodology

Identify terms of application i.e. processes likely to be repeated, tasks involving moderate to high inherent risk, sign on, authorisation

Develop and document SOP proforma, instructions and management program

Conduct training program

Examples

SOP development for Engineering Group

 

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Signage

 

Legislation / Guidelines

Australian New Zealand Standard AS1319 Safety Signs for the Occupational Environment

 

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Trenching

 

Legislation / Guidelines

Worksafe Victoria - Guide for Undertaking Work near Underground Assets

Methodology

Identify hazards – potential excavation work, underground assets

Develop Permit

Train staff and contractors

Examples

Permit system developed for scientific facility installing underground security and communications cabling adjacent to HV supply, mains gas and water systems

 

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Visitor Induction

 

Methodology

Assess site safety requirements and emergency response procedures

Identify whether visitors are to be escorted or unescorted

Determine sign on requirements

Develop induction proformas

Train staff

Examples

Visitor induction program developed for engineering department of research facility (> 200 visitors per year)

 

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Working at Height

 

Legislation / Guidelines

Victorian OHS Regulations (Prevention of Falls)

Code of Practice – Prevention of Falls in General Construction

Code of Practice – Prevention of Falls in Housing Construction

Australian Standard AS 1657 Fixed Platforms, walkways, stairwells, and ladders – design, construction and installation

Australian Standard AS 1891 Industrial fall arrest systems and devices

Australian Standard AS 1892 Portable ladders

Methodology

Identify tasks involving a fall hazard

Undertake risk assessment

Control risk – fixed guardrails, travel restraint, fall arrest, ladders

Examples

Permit system and training program developed for research facility

 

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Other Service areas

 

Environmental

 

Occupational Hygiene

 

Training

 

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  About us         Services         Staff    Projects        Links    Contact Us

6 WINDARRA GROVE JAN JUC VICTORIA AUSTRALIA 3228

Mobile 0404 800 238 E-mail aaron@controlone.com.au